• Plant Engineering
  • Machinery Design
  • Systems Development

Plant Engineering

Plant Engineering

Environmental Plants Engineering and Design

SDMI Plant Group offers valuable engineering services for the Design and Engineering of SUMITOMO SHI FW CFB Boiler, Turbine, Mixing Vessel, Ship Building and Coke Oven.

Such services include Proposal & Estimation, Basic Design, Stress Analysis, Strength Calculation, Planning, Detail Drawings and creation of Fabrication Drawings with Material-Take-Off for Construction and Erection conforming to SHI Engineering Standards as well as JIS and other international standards namely ASME, API and TEMA.

SDMI Plant Group also provide commissioning documentation and commissioning site assistance. SDMI Plant Group is equipped with up-to-date design and modelling software such as AutoCAD, AVEVA P&ID, SolidWorks, AVEVA PDMS, STAAD and Tekla.

  • Project
  • Boiler And Vessel
  • Structural Design
  • Piping Design
  • Electrical, Control & Instrumentation

Project

Project Section is one of the newest section formed under Plant Group of Engineering Department.

Project section was formed to address the need for support of SUMITOMO SHI FW CFB boiler international projects.
Furthermore, the section also caters after sales services of Steam Turbines supplied and installed by SHI Nippon Machinery (Japan) in the Philippines and South East Asia nation.

Services inlcude:
- Piping & Instrumentation Diagram (P&ID) update
- CFB Systems Description
- Project Standard Documentation such as KKS Numbering System, Unit Standards
- Review of Project purchased equipment drawings and its technical documents
- Documentation assistance for Logistics such as shipping invoice, packing list, etc.
- Pre-commissioning and Commissioning documentation such as Mechanical Run Procedures
- Project site assistance as Document Control Engineer and Commissioning Technical Advisor
- After sales support and preventive maintenance of steam turbine

The Section is well-versed in MS Project, Autocad, AVEVA P&ID and Comos.

Boiler and Vessel

The Boiler and Vessel Section emerged from the former Process Equipment Section which was one of the pioneer engineering services in SDMI during its establishment in 1989. The section provides detail design services for various components used in SFW CFB Boiler technology.

The section also caters drafting works for SHI Process Equipment Co., Ltd.’s Mixing Vessel including agitator, tanks, and internals.

Our engineers in collaboration with programmers are also engaged in the development of Semi-Automatic Design Programs that simplifies the design process while preventing design defects. These programs are capable of automatically generating Boiler 3D-Models, Material Take-of List, and 2D-Detail Drawings.

Services includes:
- Detail Planning
- Stress Analysis
- Crafting of Assembly and Fabrication Drawings w/ MTO

The section is adept at using Auto-CAD and Solidworks.

Structural Design

Structural Design Section, established in 1989, is one of the pioneer engineering services in SDMI. The Section provides structural design and steel detailing services of SHI's Plant/ Equipment such as SFW CFB Boiler and Coke Oven Machines. Our dedicated team are able to integrate analysis and design to produce 3D model structures and fabrication drawings.

Services inlcude:
- Analysis and design of Steel Structures
- Fully detailed structural steel model
- Shop drawings and erection plans
- Material take-off and Reports

The section is proficient in STAAD Pro, TEKLA Structures and Auto Cad.

Piping Design

Piping Section Started services in 1990 and was the first work expansion of SDMI. The Section provides piping design and detail services of SHI Plants/Equipment such as SFW CFB Boilers, Water Treatment, Coke Oven, Bulk Ships and Vessel and Turbine.

Services include preparation of Plot Plans, Piping Layouts, Piping General Arrangement Drawings, Isometric drawings complete with Material List, Pipe Support arrangement and detail drawings. Supplementary services includes line checking and commissioning assistance.

The Section caters most of the 3D design of SHI's Energy and Environment Division (Japan) projects and is the largest Section in SDMI.

The Section is well-versed in PDMS and Autocad.

Electrical, Control & Instrumentation

Electrical, Control & Instrumentation (EC&I) section started services in 1993 following the expansion of Piping section. The Section provides engineering design and services to SHI Plants such as CFB Boiler and Ash Handling Systems.

Services include basic and detail design of Plant's electrical, instrumentation and control systems. The section can provide Plant EC&I engineering services from review of contract requirements, proposal design, basic design, detail design, equipment/device/material specifications, acceptance test, pre-commissioning, commissioning up to plant hand-over and operation.

The Section is well-versed in Autocad, AVEVA PDMS, AVEVA P&ID, COMOS and VISIO.

Machinery Design

Machinery Design

Contruction and Mass Production Machineries

SDMI Machinery Group offers services for the Planning and Modelling of various types of Plastic Injection Machines, Gear Reducers (High Speed, Planetary, etc.), Cranes and other construction machineries. SDMI Machinery Group is equipped with up-to-date design and modelling software such as AutoCAD, Helix, Inventor, SolidWorks and I-DEAS.

Below are the sections within SDMI Machinery Group.

  • Gear and Crane Machinery
  • Plastic Machinery
  • Construction Machinery

Gear and Crane Machinery

Gear and Crane Machinery section was formed on June 2016 from the merging of the Power Transmission group and the Crane group.

Power transmission group provides engineering support and services to SHIGB (SHI Gearbox Division) in Japan: for the customization of gear unit and drive unit used in conveyors, cooling towers, toasters, water turbines, kiln dry, etc.

Crane group on the other hand provides engineering support to Sumimec (Japan) for 3D detailing and assembly of Jib Cranes, stacker, and Goliath Cranes used in sea ports and constructions.

Gear and Crane Machinery section also provides engineering support and services to other SHI divisions such as Nihon Spindle Mfg. Co. Ltd. and Mechatronics.

The section is well versed in using Solidworks, ICAD SX, Autocad and Inventor.

Plastic Machinery

The Plastic Machinery Section provides services to SHI Plastic Machinery Division (PMD) and Sumiju Platec Ltd. (SPT), which are responsible for advancing plastic injection molding machine in SHI. In (2005), while still a part of Industrial Machinery Section, a handful of engineers were educated in Chiba, Japan where the main design team of plastic injection machine and factory are based. From then on, SPT and SDMI began their partnership. In (2011), Plastic Machinery Division started business by involving SDMI in the development of new injection molding machines.

Members are groomed to be expert in C-option (customization as per clients’ requirements) of injection machines. Over the years, Plastic Machinery expanded their scope from detailed fabrication and assembly drawing to standard machine C-option planning of mechanical and electrical design, as well as execute simulation studies for innovation of components to help SHI injection molding machines keep up with the competition and world market demands. Simultaneously, members grew in number and is one of the largest section in SDMI. Consisting of Mechanical and Electrical engineers and technical professionals, through their collaboration, Plastic Machinery caters multifaceted requisites of counter partner.

At present, members are well-versed in using SolidWorks, E-CAD, Helix CADAM, 3D XVL and SolidWorks Simulation.

Construction Machinery

Construction Machinery was formed as a separate section in 2007 with members coming from the Industrial Machinery Section which was earlier established in 1995. The Section provides engineering and design services to Sumitomo Construction Machinery (SCM) for the detail design and modelling of SHI Hydraulic Excavators and Road Construction Machines.

Services include preparation of planning drawing, general arrangement drawing, detail drawings, material take-off and specification. With a close collaboration with SCM Japan, the Section continuous to expand scope and responsilibilty and is one of the fastest growing section in SDMI.

The section is well versed in using Solidworks and Solidworks 3DVIA Composer.

Systems & IT Infrastructure

Systems Development

Business Process, Machinery Controls, Engineering Tools

SYSTEMS GROUP offers services in the development and maintenance of software used in engineering design, machinery and equipment controls, business processes and IT Infrastructure.

SDMI Systems Group use the following tools and programming languages: JAVA, C, C#, C++, C#.Net, VB.net.

Below are the SECTIONS within SDMI Systems Group.

  • Engineering Applications
  • Business Applications
  • IT Infrastructure

Business Applications

Business Applications (BA) Section, established on 2003, offers the development of business software application.

BA's range of services extends across the scope of web-based applications, including the new web-based development applications, maintenance of legacy systems, research and development of new technologies, creation of programs for mobile devices. The development covers the software-development life cycle, from creation of detail design up to the final delivery, maintenance and continuous upgrade.

The Section develops and maintains business application software for SHI ICT Corp Group (Japan) that includes SHI's Enterprise Resource Planning System such as SONE, Workflow Management System like SMART and more. BA Section also develops in-house web application such as SAMS (SDMI Attendance Monitoring System).

Moreover, SDMI's BA Section supported SHI-ICT Corp Group(Japan) in the development of Mabilis Framework in 2016, to rebuild the old SHI framework which is more than 10 years already and uses older technologies. The name "Mabilis" is derived from a Tagalog word "mabilis" which means "fast" in English and "hayai" in Japanese, with the purpose of improving the development of usability of web applications and correspond to smart devices. BA members also helped in the creation of "Onigiri", a tool used in Mabilis Framework to speed up the development process.

BA members are actively engaged in the continuous improvement of the framework.

Engineering Applications

Engineering Applications (EA) Section, established on 1996, was the first IT Solution team in SDMI.

The section develops and maintains embedded software of SHI's equipment and machinery products including Plastic Injection Machine of Sumiju Platec Co., Ltd. (SPT) and Ion Implanters of Sumitomo Ion Technology Co., Ltd. (SMIT).

Aside from embedded software projects, the Section is distinct in that it collaborates with the Engineering Department and develops automation and enhancement tools used in Engineering design software specially in the auto or semi-auto draw of 2D design drawings from 3D models and vice versa. Newly added to this was the integration of Cadmatic and its scripts for 3D automation and catalogue creation as well as COMOS for attribute synthesis for engineering calculations.  Among our partners are SHI Energy and Environment, SUMITOMO SHI FW and SHI Gearbox (Japan).

These services includes preparation of specifications, program development, testing, debugging and customization, preparation of instruction manual.

IT Infrastructure

Systems Group further expanded with the formation of IT Infrastructure (IT) Section on 2008. IT Infra's support services provides stability to the organization. 

The Section deals primarily with the management, maintenance and improvement of network and server facilities, hardware, software, end user support and services required for smooth and seamless communication and operation of enterprise IT infrastructure in SDMI. The team also manages all technology and tools used by the company.

Our team is also working in collaboration with SHI-ICT Corp Group(Japan) to deliver IT support, management, maintenance and improvement of IT infrastructure to all SHI offices outside Japan and China which includes Southeast Asia, US, Europe and Australia.

Our IT Engineers are well adept with the latest technology. They carry out the building, testing, installation, configuration, and maintenance of IT systems like software, hardware, and networks.

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